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Packaging Development and Optimisation

We are here to help you overcome the challenges associated with packaging your products and optimise your logistics process.

We handle the entire process – from consultation and packaging design, through production and testing, to logistics services and the optimisation of packaging processes.

For us, a comprehensive approach also means thinking ahead: we monitor the entire packaging lifecycle, seek savings in costs, time and space, and offer a proactive service that makes our customers’ day-to-day work easier.

6 reasons to work with UNIPAP Packaging

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Custom packaging design

We design packaging tailored precisely to your products, taking into account their specific shape, weight and fragility. Every prototype undergoes rigorous testing to ensure that the final solution provides perfect protection for your product and eliminates the risk of damage.

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Know-how and design expertise

Our experienced designers use state-of-the-art technology to create packaging that is not only functional but also logistically efficient. Thanks to our in-depth knowledge of materials, we are able to design even the most complex three-dimensional structures for demanding industrial applications.

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A combination of multiple materials in a single solution

For maximum protection, we combine corrugated cardboard with other materials, such as foam padding or special foils. These multi-material solutions ensure secure packaging and safety even for extremely fragile or heavy goods

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Flexible production and JIT deliveries

Our production processes are designed to respond quickly to your current needs and changes in demand. Thanks to our Just-in-Time (JIT) delivery system, we help you save on storage space and deliver packaging exactly on time.

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Optimisation of packaging and logistics costs

By analysing your packaging process, we identify ways to reduce both material consumption and transport costs. We design stackable and space-saving solutions that boost efficiency.

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Sustainable and fully recyclable solutions

We manufacture packaging that is 100% recyclable and environmentally friendly after use. We help you reduce your carbon footprint by offering eco-friendly alternatives to plastic packaging without compromising on quality.

How is bespoke packaging developed?

Detailed analysis

The foundation of a perfect packaging solution is a detailed initial analysis. We identify the customer’s requirements and expectations, gather information about the product to be packaged, and assess the needs regarding its protection, handling and storage; we also take an interest in the processes throughout the entire logistics chain. Our experts will advise you on how to optimise the packaging to minimise storage, handling and transport costs.

Creative development

The team of packaging specialists at our development centre will design the optimal packaging solution, focusing on functionality, efficiency and aesthetics. Based on this design, a functional prototype is then produced, which undergoes thorough testing in our testing laboratory. The entire process is completed with the customer’s approval of the prototype, ensuring that the final solution fully meets their expectations and specific requirements.

Efficient production

Once the design has been successfully approved, pilot production begins, during which the established technological processes and the practical functionality of the proposed solution are verified. This is followed by rigorous quality control to ensure that all products meet the specified standards and requirements. Based on the verified results, mass production commences, enabling efficient and consistent supply in larger volumes.

Efficient logistics and service

Our comprehensive approach also includes related customer services, such as warehousing and Just-In-Time deliveries, which enable the optimisation of logistics processes. As part of our partnership, we offer customers alternative fulfilment options or electronic data interchange (EDI), which ensures smooth and efficient communication and order management.

Our priority is to provide you with a reliable, effective and sustainable bespoke packaging solution that will enable you to achieve maximum success.

Optimising your packaging will reduce your costs

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Don’t just look for savings in the cost of the packaging. The final cost of packaging is significantly influenced by process costs, which can account for up to 90% of the total investment in packaging.

 

By analysing the entire logistics and production chain, we can identify the hidden costs of your current packaging. We will propose ways to optimise your process, logistics and material costs.

 

Effective packaging is supported in particular by customised solutions tailored to your specific needs.

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Packaging optimisation represents a comprehensive approach to improving efficiency across the entire supply chain.

 

We focus on reducing material consumption whilst maintaining maximum product protection, thereby helping to reduce costs and environmental impact.

 

At the same time, we optimise pallet configuration for more efficient use of storage and transport capacity and ensure high stability during transport, which minimises the risk of damage to goods. We also place emphasis on speeding up packaging processes, which contributes to higher productivity and smoother operations for our customers.

Functional packaging solutions are proving successful both at home and abroad

The quality and innovation of our solutions have long been recognised through industry awards. Since 2008, the packaging solutions developed by our designers have been winning the prestigious Packaging of the Year award and regularly achieve success in the international WorldStar for Packaging competition, which recognises the best packaging solutions from around the world. These awards are proof of our emphasis on functionality, innovation and the high technical standard of the packaging we design.

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The results of our work speak for themselves. Take a look at some of our successfully completed projects.

Innovation and new trends in packaging

We combine traditional materials with modern technology and design. Take your packaging to the next level with us.

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Impregnated cardboard

Corrugated cardboard treated with a special impregnation offers a modern and durable packaging solution for demanding operating conditions. Thanks to the gentle water-based impregnation, the packaging gains high resistance to moisture, adverse weather conditions and increased abrasion, making it possible to use cardboard packaging even in situations where only plastic alternatives were previously suitable. At the same time, the material retains its low weight, ease of handling and full recyclability. The solution also includes the option of unique custom printing, which enhances corporate identity and the practicality of the packaging. Impregnated cardboard is ideally suited for use in internal logistics, maritime transport, the construction industry and other sectors where the emphasis is on durability, sustainability and cost savings in packaging.

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Eco-friendly protective inserts

Non-cross-linked technical foam made from expanded polyethylene, containing 30% recycled material, offers a modern and ecologically friendly solution for protective packaging and technical applications. The material is 100% recyclable, contains no chemical additives and offers excellent resistance to water, oils and extreme temperatures ranging from -60 °C to 100 °C. Thanks to its low weight, it offers savings of up to 40% compared to XPE-type materials, whilst providing reliable protection against vibrations, abrasion and surface scratches on products. The foam withstands repeated impacts, making it one of the most effective solutions on the market for protecting sensitive and heavy products during transport and storage. It is also suitable for further processing and is an excellent solution for packaging fragile goods.

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Paperfoam

PaperFoam is an innovative material designed for securing products inside packaging, combining high functionality with a focus on sustainability. Thanks to its exceptional lightness, it can reduce packaging weight by up to 40% compared to conventional materials, helping to cut transport costs and reduce the ecological impact. The material is suitable for direct contact with dry foodstuffs whilst providing reliable protection for sensitive products such as small electronics, watches, cosmetics or medical supplies. PaperFoam stands out for its precise shaping, high-quality product retention and modern appearance, whilst being fully recyclable and compostable, making it the ideal choice for companies seeking eco-friendly yet effective packaging solutions.

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Reliable and functional packaging ensures the product is fully protected.

The “Max for ECO” concept is an eco-friendly, single-use overseas packaging solution for the Prusa 3D printer. It is designed to be fully recyclable, with optimised weight and the use of corrugated cardboard and PE fasteners. Unipap enters the Packaging of the Year competition every year and has a long track record of winning numerous prestigious awards, including the WPO 2025 for this solution.

Certified quality and proven procedures

  • Certificate
    ISO 9001

  • Certificate
    ISO 14001

  • Certificate
    ISO 45001

  • Certificate

  • Certificate
    Eco-Com

  • Green Company

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